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The Belzona Flange Face Forming kit is a unique repair kit developed to aid the flange face forming technology in combating the common problems with mating surfaces of flanged joints such as heat distortion, corrosion and erosion. In conjunction with Belzona 2-part epoxy repair composites such as Belzona 1111 (Super Metal) this flange repair kit provides a complete package solution which is simple to implement and cost-effective.
Corrosive action of chemicals, crevice corrosion, bimetallic corrosion and high pressure steam can result in the deterioration and subsequent leakage of flanges. Proven for over 10 years, the Belzona flange face forming technology eliminates the need for conventional cut and weld methods involving hot work and allows for the simple application in emergency situations, especially in areas with limited access such as on offshore platforms.
The Belzona Flange Face Forming Kit includes all the equipment required to effectively complete a Belzona flange face forming repair, eliminating the need for spare flanges of multiple sizes. It contains 6 reusable plastic formers to repair the most common flange sizes found in the industry, as well as all other necessary application tools for a quick and easy repair.
Key technical data: | |
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Flanges to repair | ANSI 300# 2” XS, STD, 40, 80, 120, 160, XXS ANSI 300# 3” XS, STD, 40, 80, 120, 160, XXS ANSI 300# 4” XS, STD, 40, 80, 120, 160, XXS |
Operating pressure and temperature | ANSI 300# rated RF flange faces operating at 120oC 248oF or below |
Proven for substrates | Carbon steel, copper nickel, duplex stainless steel, austenitic stainless steel, inconel, monel and cast alloy |
Substrate preparation requirements | Belzona recommend SA2.5 surface cleanliness and an average surface profile of 75µm. Power tool cleaning shall comply to SSPS-SP11 producing a bare metal cleaned surface with a minimum 25 micron (1 mil) profile |
Typical applications | Reforming severely corroded sealing faces on flanges in the following systems as long as the flange is structurally sound and capable of being bolted up to the required torque: a.Seawater (firewater, water injection etc.) b.Open drains c.AFFF d.Air e.Diesel/helicopter fuel f.Lube/seal oil g.Glycol h.Cooling/heating medium i.Mud and cement j.Atmospheric vents |
Limitations on RF flanges | In hydrocarbon service, Belzona raised face flange repairs have been tested with operating pressures up to 150 bar. |
Availability* | Global |
We offer special pricing for bulk orders. If you're looking to purchase this product in large quantities, please contact us at +97142218202 or sales@maisamdubai.com for a personalized quote.
You can find product manuals and technical specifications or download on the product page under the "Specifications" tab. If you need further assistance, please contact our support team at +97142218202 or sales@maisamdubai.com, and our experts will be happy to help.